How to re-string pull cord on Stihl weed trimmer: Step-by-step guide

Are you tired of struggling to start your Stihl weed trimmer because the pull cord is worn out or broken? Don’t worry, re-stringing the pull cord is easier than you might think. In this blog post, I will guide you through the steps to re-string the pull cord on your Stihl weed trimmer like a pro. By the end of this guide, you’ll be able to get your trimmer up and running in no time, without having to take it to a professional or spend a fortune on repairs.

So grab your tools and let’s get started on this DIY project!

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If you own a Stihl weed trimmer, you probably know how frustrating it can be when the pull cord breaks or gets tangled. But fear not, replacing the pull cord on a Stihl weed trimmer is actually a fairly simple process. First, you’ll want to make sure the trimmer is turned off and the spark plug wire is disconnected.

This will ensure your safety while you work. Next, locate the starter housing on the trimmer. This is usually located near the engine and is where the pull cord is housed.

To remove the old pull cord, you’ll need to unscrew the starter housing and carefully open it up. Inside, you’ll find the old cord, as well as the recoil spring. Remove the old cord from the recoil spring and discard it.

Now it’s time to install the new pull cord. Thread the new cord through the hole in the starter housing and tie a knot at the end to secure it. Next, wind the cord around the recoil spring, making sure to keep tension on the cord as you do so.

Once the cord is securely wound around the spring, feed it through the notch in the starter housing and reassemble the housing. Finally, give the cord a few test pulls to make sure it’s working correctly. If the cord retracts smoothly and the trimmer starts without any issues, you’re good to go.

If not, you may need to repeat the process and make sure the cord is wound tightly around the recoil spring. With a little bit of patience and some basic tools, you’ll have your Stihl weed trimmer up and running again in no time. So don’t let a broken pull cord slow you down – follow these simple steps to get back to trimming those weeds in no time.

Overview of Stihl Weed Trimmers

Stihl is a well-known brand in the world of gardening and landscaping, and their weed trimmers are no exception. These powerful tools are specifically designed to tackle unruly weeds and grass, making them an essential tool for any homeowner or professional landscaper. With a Stihl weed trimmer, you can achieve a clean and crisp edge along sidewalks, driveways, and flower beds, giving your property a polished look.

But what sets Stihl weed trimmers apart from the competition? In this overview, we will take a closer look at the features and benefits of Stihl weed trimmers and why they are a popular choice among gardening enthusiasts. So, let’s dive in and explore what makes Stihl weed trimmers the go-to choice for weed control.

how to re-string pull cord on stihl weed trimmer

Importance of a Properly Functioning Pull Cord

pull cord, properly functioning, importance

Step-by-Step Guide

If you’re a proud owner of a Stihl weed trimmer and find yourself in a frustrating situation where the pull cord needs to be replaced, fear not! With a few simple steps, you’ll have your trimmer up and running smoothly again in no time. First, locate the spark plug and remove it to ensure the trimmer is inoperable. Next, locate the starter assembly and remove the three screws that hold it in place.

Carefully remove the starter assembly and take note of the orientation of the old cord. Unwind the old cord from the pulley and discard it. Now, it’s time to wind your new cord onto the pulley.

Begin by inserting one end of the cord through the hole in the pulley and tie a secure knot to prevent it from slipping out. Then, begin winding the cord in the direction indicated by the arrows on the pulley until it is fully wound. Leave a small amount of cord unwound to prevent it from becoming tangled.

Once the cord is wound, thread it through the housing and reattach the starter assembly, making sure all screws are tightened securely. Lastly, reinsert the spark plug and give the cord a few test pulls to ensure it is working properly.

Step 1: Disconnecting the Spark Plug

The first step in disconnecting a spark plug is crucial for anyone attempting to work on their own small engine machinery. Whether it’s a lawnmower, a chainsaw, or a weed trimmer, disconnecting the spark plug is the first and most important step to ensure safety during maintenance and repairs. Think of the spark plug as the heart of the engine – it’s responsible for creating the spark that ignites the fuel, which is what gets the engine running.

By disconnecting the spark plug, you’re essentially cutting off the engine’s power source. This is crucial because it prevents the engine from accidentally starting while you’re working on it. Imagine the engine as a wild stallion, and disconnecting the spark plug is like removing the saddle and bridle.

It calms the engine down and ensures that it won’t spring to life unexpectedly while you’re trying to fix it. So, let’s dive into the step-by-step process of disconnecting the spark plug, so you can tackle your small engine repairs with confidence.

Step 2: Removing the Starter Housing

In this step of the guide, we will walk you through the process of removing the starter housing from your machine. The starter housing is an essential part of your equipment that helps initiate the starting process. However, there may come a time when you need to replace or repair it.

To get started, make sure you have all the necessary tools ready, such as a wrench and screwdriver. It’s also crucial to disconnect the spark plug wire to avoid any accidents. Once you have completed these steps, locate the starter housing on your machine.

It can usually be found near the engine. Begin by removing any screws or bolts that are holding the starter housing in place. Carefully take note of their location, as you will need to put them back later.

With the screws or bolts removed, you can now gently pry the starter housing off the machine. Be mindful of any wires or connections that may be attached to it and remove them carefully. As you remove the starter housing, inspect it for any signs of damage or wear.

If you notice any issues, it may be a good idea to replace the housing rather than trying to repair it. Once you have removed the housing, set it aside in a safe place. Now you are ready to move on to the next step in the process.

Step 3: Accessing the Pull Cord

In this step-by-step guide, we’ll explore how to access the pull cord on a lawnmower. Accessing the pull cord is crucial for starting the engine and can be done easily by following a few simple steps. First, locate the housing cover on the top or side of the lawnmower.

This cover is usually held in place by screws or clips and will need to be removed to access the pull cord mechanism. Use a screwdriver or your fingers to remove the screws or release the clips and carefully lift off the housing cover. Once the housing cover is removed, you’ll be able to see the pull cord mechanism.

It will be attached to a spring-loaded pulley and will have a handle attached to the end. At this point, you can inspect the pull cord for any signs of damage or wear. Replace the cord if necessary.

To access the cord, you may need to gently unwind the spring-loaded pulley. Once you have accessed the pull cord, you can proceed to the next step of starting your lawnmower.

Step 4: Removing the Old Cord

In this step-by-step guide, we will now move on to the fourth step, which is to remove the old cord from your appliance. Removing the old cord is an important step in replacing it with a new one. First, make sure that the appliance is unplugged from the power source.

This is crucial for your safety. Next, locate the area where the cord is attached to the appliance. It could be a plug or a socket, depending on the type of appliance you are working with.

Once located, use a screwdriver or any other appropriate tool to loosen and remove any screws or nuts that are securing the cord. Carefully disconnect the cord from the appliance. Take note of how the old cord is attached, as you will need to replicate this with the new cord.

Once the old cord is completely detached, set it aside and proceed to the next step. By following these instructions, you will be well on your way to successfully removing the old cord from your appliance and preparing it for the next steps in the cord replacement process.

Step 5: Preparing the New Cord

Preparing the new cord is an important step before installing it on your device. To start, find the end of the new cord and strip off about 1 inch of the outer insulation using a wire cutter or sharp knife. Be careful not to cut into the inner wires.

Once the insulation is removed, you will see multiple wires inside with different colors. Take note of the color sequence, as this will be important for properly attaching the cord later. Use wire strippers to strip off about 1/4 inch of insulation from the ends of each wire.

This will expose the bare copper wire, which is where you will attach the new cord to your device. Make sure to twist the exposed wires together tightly so that they don’t come loose when connected. After preparing each wire, you can move on to the next step of installing the new cord.

Step 6: Installing the New Cord

Installing a new cord for your appliance may seem like a daunting task, but with the right tools and some patience, you can easily do it yourself. In this step-by-step guide, we will walk you through the process of installing a new cord for your appliance. Before you begin, make sure to disconnect the power to your appliance by unplugging it or turning off the circuit breaker.

Once you have done that, you can proceed with the following steps. First, remove the access panel on the back of your appliance to expose the old cord. Carefully disconnect the old cord from the appliance by removing any screws that are holding it in place.

Once the old cord is detached, take your new cord and feed it through the access hole in the back of the appliance. Make sure to leave enough slack in the cord so that it can be easily connected. Next, strip the outer insulation from the end of the new cord to expose the individual wires.

Use wire strippers or a utility knife to do this carefully. Once the wires are exposed, you will need to connect them to the corresponding terminals in the appliance. It is important to ensure that the wires are securely fastened to the terminals to prevent any electrical accidents.

Finally, secure the new cord to the appliance with screws or cable clamps to keep it in place. Once everything is securely connected, replace the access panel and plug in your appliance. Test it to make sure it is working properly before using it.

By following these steps, you can easily install a new cord for your appliance and have it up and running in no time.

Step 7: Reassembling the Starter Housing

In this step-by-step guide, we will walk you through reassembling the starter housing on your device. This is an important step in the process of repairing or replacing your starter motor. To begin, make sure you have all the necessary tools and parts on hand.

It’s always a good idea to double-check your work area to ensure cleanliness and organization. Now, take the starter motor and carefully place it back into the starter housing. Make sure it is aligned properly and securely in place.

Once the motor is in place, begin reattaching the screws or bolts that hold the housing together. Tighten them securely but be careful not to overtighten, as this could damage the housing or motor. Once all the screws or bolts are in place, give them a final check to ensure they are all securely tightened.

With the starter housing reassembled, you can now move on to the next steps in the repair or replacement process.

Step 8: Testing the Pull Cord

After all the hard work of replacing the pull cord on your lawnmower, it’s time to test it out and make sure everything is functioning properly. This step is crucial to ensure that your lawnmower is ready to go when you need it. To test the pull cord, simply give it a quick tug to see if it retracts smoothly and effortlessly.

If it does, congratulations! You’ve successfully replaced the pull cord and can now start using your lawnmower again. However, if the pull cord doesn’t retract or requires excessive force, there may be an issue with the installation or the recoil spring. In this case, you may need to open up the housing again and double-check your work.

It’s better to address any issues now rather than discovering them when you really need to use your lawnmower. Remember, it’s always a good idea to give the pull cord a few trial pulls before actually starting the engine, just to make sure everything is working as it should. So go ahead, give that pull cord a test and start enjoying the benefits of a well-maintained lawnmower.

Additional Tips and Recommendations

When it comes to re-stringing your pull cord on a Stihl weed trimmer, there are a few additional tips and recommendations that can help make the process easier. Firstly, it’s important to make sure you have the right replacement cord for your specific model. Stihl typically uses a high-quality nylon cord, so look for one of similar thickness and strength.

Secondly, take your time when disassembling the trimmer and removing the old cord. This will help prevent any unnecessary damage to the machine. Next, as you thread the new cord through the pulley and recoil assembly, keep an eye out for any knots or kinks that could cause the cord to get stuck or break.

Finally, once you have the new cord in place, give it a few test pulls to ensure that it’s properly tensioned and will retract smoothly. By following these additional tips and recommendations, you can confidently re-string the pull cord on your Stihl weed trimmer and continue to tackle your yard work with ease.

Using Proper Safety Precautions

Using proper safety precautions is essential when engaging in any activity that could pose a risk to your well-being. Whether you’re operating heavy machinery, working with hazardous chemicals, or participating in extreme sports, it’s important to prioritize your safety above all else. There are several additional tips and recommendations that you should keep in mind to ensure that you stay safe.

First and foremost, always wear the appropriate safety gear for the activity you’re participating in. This could include helmets, goggles, gloves, or harnesses. Additionally, make sure to follow all safety guidelines and instructions provided by professionals or manufacturers.

It’s also crucial to stay alert and focused at all times during these activities, as distraction can lead to accidents. Lastly, if you’re unsure about the safety of a particular activity or if you feel uncomfortable with the risk involved, it’s best to err on the side of caution and avoid participating. Remember, your safety should always be your top priority and taking the necessary precautions can help ensure a safe and enjoyable experience.

Regular Maintenance for Longevity

When it comes to maintaining your equipment for longevity, there are a few additional tips and recommendations that can help prolong their lifespan. First and foremost, it’s important to regularly clean and lubricate your machines. This will prevent dirt and debris from building up and causing damage, while also ensuring that all moving parts are functioning smoothly.

Additionally, it’s a good idea to check for any loose or worn-out parts and replace them as necessary. This includes things like belts, filters, and seals. Another helpful tip is to keep your equipment stored in a clean and dry environment, as moisture and dust can lead to corrosion and other problems.

Lastly, don’t forget to follow the manufacturer’s recommended maintenance schedule and guidelines. This will ensure that you’re taking the necessary steps to keep your equipment in top shape and avoid any potential issues down the line. By following these additional tips and recommendations, you can extend the lifespan of your equipment and save yourself time and money in the long run.

Avoiding Common Mistakes

“Additional Tips and Recommendations” When it comes to avoiding common mistakes, here are some additional tips and recommendations to keep in mind. Firstly, it’s crucial to create a well-thought-out plan before diving into any task. This helps in staying organized and ensures that you don’t miss any important details.

Secondly, always double-check your work for errors. Proofreading is essential in catching any spelling or grammar mistakes that might have slipped through. It also gives you the opportunity to refine your ideas and improve the overall quality of your work.

Thirdly, don’t be afraid to ask for help or seek feedback from others. Sometimes, a fresh pair of eyes can spot mistakes or offer valuable insights that you may have overlooked. Lastly, take breaks when needed to avoid fatigue or burnout.

Remember, pacing yourself and maintaining a healthy work-life balance is just as important as the work itself. By integrating these additional tips and recommendations into your routine, you can steer clear of common mistakes and enhance your overall productivity and success.


After carefully following these steps, you should now be an expert in re-stringing the pull cord on your Stihl weed trimmer. No longer will you have to struggle with a tangled mess or rely on unreliable starting methods. With this newfound knowledge, you will be able to effortlessly pull that cord and unleash the fury of your trimmer on those unruly weeds.

So go forth, fellow trimmer enthusiast, and conquer your yard with confidence and finesse. Remember, a well-trimmed yard is like a well-groomed mustache – it’s the mark of a true gentleman (or lady) who knows how to handle their tools like a pro! Happy trimming!”


How do I replace the pull cord on a Stihl weed trimmer?
To replace the pull cord on a Stihl weed trimmer, you will need to remove the starter housing, disconnect the old cord, attach the new cord, and reassemble the starter housing. Here are the detailed steps: 1. Disconnect the spark plug wire to prevent accidental starting. 2. Remove the screws or bolts that hold the starter housing in place. 3. Carefully lift off the starter housing. 4. Locate the starter pulley and remove the old cord from it. 5. Attach the new cord to the starter pulley by threading it through the hole and tying a knot at the end. 6. Wind the new cord around the starter pulley in the direction indicated on the pulley. 7. Replace the starter housing and secure it with the screws or bolts. 8. Reconnect the spark plug wire. 9. Test the pull cord to ensure it is working properly.

Why won’t the pull cord retract on my Stihl weed trimmer?
If the pull cord on your Stihl weed trimmer won’t retract, there could be several possible causes. Here are a few troubleshooting steps you can try: 1. Check for tangled or jammed cord: Remove the starter housing and visually inspect the cord for any tangles or obstructions. If you find any, carefully untangle or remove them. 2. Check the spring: The pull cord is usually connected to a spring inside the starter housing. If the spring is damaged or broken, it may need to be replaced. 3. Lubricate the starter mechanism: Over time, the starter mechanism may become stiff or dirty, preventing the cord from retracting smoothly. Use a silicone-based lubricant to oil the moving parts of the starter mechanism. 4. Seek professional assistance: If the above steps do not resolve the issue, it is recommended to take your Stihl weed trimmer to a certified technician for further inspection and repair.

How often should I replace the pull cord on my Stihl weed trimmer?
The frequency of pull cord replacement on a Stihl weed trimmer can depend on several factors, such as the frequency of use and maintenance. However, a general guideline is to inspect the pull cord regularly for signs of wear or damage. If the cord appears frayed, worn, or is not retracting properly, it is time to replace it. It is also recommended to replace the pull cord if it has been in use for a year or longer, even if there are no visible signs of damage. Regular maintenance and cleaning of the starter mechanism can help prolong the lifespan of the pull cord.

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